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WCS - Warehouse Control System

Leading in Automation for Complex Warehouse Environments

Experience Meets Innovation
for Automation Excellence

Warehouse automation is on the rise, pushing productivity to new levels. Today’s managers need smart controls that integrate, monitor, and analyze operations on a unified platform, managing end-to-end workflows. The EPG ONE™ Warehouse Control System (WCS) empowers warehouses with manufacturer-independent software for full visibility and comprehensive control over material flow. Equip yourself for the bright future of automation with a system that synchronizes tools from every provider.

The Benefits of WCS for Your Warehouse

  • Manufacturer-independent integration
  • Unified MHE controls
  • Direct connection either to EPGs WMS (LFS) or any 3rd party WMS solution
  • Scalability for greenfield and retrofit operations
  • Minimized downtime and risk
  • Compatibility with any host system
  • Custom configurability 
  • Full 2D and 3D visualization
  • Digital twin model for testing
  • SaaS solution
  • Minimized training time
  • 24/7 expert support

EPG Recognized as the Global Leader in Complex and Automated Warehouse Solutions by Gartner

EPG is ranked #1 solution worldwide for complex and automated warehouse environments.*

Gartner highlights "EPG has extensive experience with highly complex and automated warehouses (Level 4 and 5) with integrated WCS and graphical 3D simulation, emulation and visualization capabilities" in 2024 Gartner® Magic Quadrant™ for Warehouse Management Systems.

EPG stands out due to its exceptionally robust core WMS and highly effective support for MHE integration and related technologies, according to Gartners Critical Capabilities for Warehouse Management Systems Report.

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*Gartner Custom Use Case Level 5 Warehouse Operation

We are Your Automation Experts

Get a warehouse check-up. Benefit from the extensive experience of our consulting experts. Increase the profitability of your intralogistics and boost your processes!

EPG offers a high-quality solution for manufacturer-independent integration of automated warehouses. Read more about the service portfolio.

Benefit from over 35 years of experience

Seamless Automation

Vendor-Agnostic Solution

We’re compatible with diverse automation providers, empowering you to select the products that best align with your goals. This flexibility promotes adaptability and scalability for any warehouse setup. Here you will find a brief overview of some of our suppliers.

Maximized Efficiency

EPG’s system leverages data to streamline processes, minimize costs, and improve accuracy. Our prior projects include Automated Storage and Retrieval (AS/RS) / Stacker Cranes, Shuttles, Sorters and Conveyors systems as pallet, large Goods or Miniload applications, Electric Monorail Systems, AMR, AGV, and others. You choose the tech, we hone it to perfection. We even have our own Logistics Innovation Center, EPL, equipped with state-of-the-art warehouse technologies. Learn more about the EPL.

Unified Ecosystems

We merge warehouse management, execution, control, planning, and analytics into a single integrated platform accessible to all levels of your organization. Communication is key to success and we make sure you and your coworkers are on the same page.

Discuss Your Automation Strategy with our Experts

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Future-proof technology

The Solution to Automation Challenges

We transcend brand boundaries to prepare companies for a connected, manufacturer-independent future. Our platform supports modern operations and reaps hidden efficiencies to prepare you for the years to come.

From Greenfield to Brownfield Projects

Whether it’s a new installation or an upgrade, the Warehouse Control System (WCS) system adapts to your specific needs. It operates independently of any materials handling technology, making it ideal for both retrofit (brownfield) and greenfield projects. When you build a new logistics center, we're with you every step of the way to coordinate a holistic WCS interface for your selected software and automation systems. When you upgrade your warehouse, we ensure a smooth transition, connecting our material flow controller to your existing technology while ensuring that your system remains fully functional at all times during the upgrade. Our manufacturer-independent approach, combined with efficient project management, guarantees optimized workflows and real-time system monitoring during both installation and upgrades.

Reliability

Our software is designed to swiftly respond to disruptions in your material handling systems, ensuring smooth and continuous operations. With secure and dependable hosting provided by EPX, your systems are always protected. Plus, our 24/7 support from EPG guarantees that any issues are promptly addressed, ensuring uninterrupted performance around the clock.

3D Visualization (Digital Twin)

Accelerate deployment with virtual commissioning through emulation and a Digital Twin, enabling early, realistic tests in a virtual environment. Our integrated 3D material flow visualization, with an 'immersive view,' lets you explore your warehouse before it’s operational. The software visualizes and simulates your entire material flow, ensuring efficient use of handling technology and seamless system integration. The Digital Twin also functions as an emulation tool, allowing you to model warehouse management and control systems virtually, optimizing material flow and processes before implementation. Control center support through 3D visualization allows for easy monitoring and control via an intuitive 3D view of the system.

One Powerful Solution

WCS adapts to your existing infrastructure. The material flow control tool features an open interface for all automated systems - centralized or decentralized - regardless of platform, database, or hardware. By continuously collecting and analyzing movement data and KPIs, WCS optimizes workflows for economic efficiency. Leveraging TIMESQUARE, WCS gains an advanced control tower capability that provides comprehensive monitoring, predictive analytics, and enhanced coordination across the supply chain network. When paired with EPG’s warehouse management system (LFS), the benefits multiply - reducing hardware investment costs and opening up opportunities to use EPG’s private cloud solutions. Simplify and strengthen with a single system for powerful warehouse workflows. 

 

Seamless Implementation

Greenfield and Brownfield Projects

Integration of Material Handling Equipment

AutoStore Implementation at Fiege

Biggest AutoStore Project in Europe 

AutoStore is an advanced automated storage and retrieval system (ASRS) designed for high-density, space-efficient storage in warehouses. It uses robots to retrieve bins from a grid-based structure, optimizing warehouse space by up to 60%. The system is highly scalable and boasts 99.7% uptime, making it ideal for growing and dynamic operations.

Fiege, one of Europe’s leading logistics service providers, implemented the continent's largest AutoStore system at its multi-user center. Spanning nearly 10,000 square meters, the system deploys 160 robots to store and retrieve 70,000 containers. EPG’s automation software integrates seamlessly with AutoStore, providing real-time control and optimization of material flows, significantly enhancing Fiege’s logistics capabilities and efficiency.

Discover more about our latest AutoStore integration at YKK
    • Selection of our suppliers

EPG Operates its own Highly Automated Logistics Innovation Center as a 3PL

EPG has been operating its own logistics center since 2012 - the Ehrhardt Partner Logistics (EPL) - strengthening its position as a supply chain expert. By being equipped with state-of-the-art warehouse technologies, we can continuously drive forward our own technological innovations. Warehouse planning and consulting concepts can be immediately applied and further developed. In addition, both EPG experts and customers have the opportunity to apply and test what they have learned in theory directly in practice in EPL's live operation.

1
  • Use of mobile workstations
  • Complete receipt in LFS
  • Determination of ABC indicator and storage zone from the stock list
2
  • Control via the WCS material flow controller
  • Pallet storage locations: 11,520 on 20 levels
  • 4 aisles with four storage and retrieval machines
  • Transport capacity: 128 pallets/h
3
  • Control via the WCS material flow controller
  • 18,000 containers with 64,000 storage locations
  • 3 aisles with four micro shuttles each
  • Travel speed per shuttle: 1m/s
4
  • Secure identification of removal and storage
  • 8 compartmentalized containers
  • Illumination of the individual bin compartments
  • Control via touch screen
5
  • Storage of bulky and heavy items
  • Cost savings due to free storage
6
  • Storage of overlong items
  • Storage of heavy items up to 3,000 kg
7
  • 400 storage locations
  • Use of pick-by-voice
  • Use of multi-order picking
8
  • Flow racks for container goods
  • Approx. 600m² area
  • Capacity for approx. 1,000 pallets
9
  • Use of the LYDIA Voice Suite
  • VoiceWear for maximum freedom of movement
  • Voxter Scan for mobile data capture
10
  • Creation of automatic replenishment orders to the picking station
11
  • Repackaging of incoming items from third-party manufacturers
  • Forming service kits
12
  • Consolidation of goods from different storage areas
  • For example, tires from the block warehouse and screws from the automatic small parts warehouse
13
  • 500 - 600 orders per day with 1,800 - 2,200 items
  • Scan and weight check of parcels or pallets
14
  • Time window from order receipt to delivery often only 45 minutes

Completely equipped logistics center.

Find out for yourself what is hidden in 5,400 m² of storage space.

  • 1Incoming goods area
    • Use of mobile workstations
    • Complete receipt in LFS
    • Determination of ABC indicator and storage zone from the stock list
  • 2Automated high-bay warehouse
    • Control via the WCS material flow controller
    • Pallet storage locations: 11,520 on 20 levels
    • 4 aisles with four storage and retrieval machines
    • Transport capacity: 128 pallets/h
  • 3Automated small parts warehouse with integrated micro-shuttle
    • Control via the WCS material flow controller
    • 18,000 containers with 64,000 storage locations
    • 3 aisles with four micro shuttles each
    • Travel speed per shuttle: 1m/s
  • 4Pick-by-Light and Pick-Term-Tray system
    • Secure identification of removal and storage
    • 8 compartmentalized containers
    • Illumination of the individual bin compartments
    • Control via touch screen
  • 5Block storage
    • Storage of bulky and heavy items
    • Cost savings due to free storage
  • 6Cantilever bearing
    • Storage of overlong items
    • Storage of heavy items up to 3,000 kg
  • 7Stock and picking warehouse
    • 400 storage locations
    • Use of pick-by-voice
    • Use of multi-order picking
  • 8Flow rack
    • Flow racks for container goods
    • Approx. 600m² area
    • Capacity for approx. 1,000 pallets
  • 9Pick-by-Voice
    • Use of the LYDIA Voice Suite
    • VoiceWear for maximum freedom of movement
    • Voxter Scan for mobile data capture
  • 10Dynamic picking stations
    • Creation of automatic replenishment orders to the picking station
  • 11Kitting with value-added services
    • Repackaging of incoming items from third-party manufacturers
    • Forming service kits
  • 12Order consolidation
    • Consolidation of goods from different storage areas
    • For example, tires from the block warehouse and screws from the automatic small parts warehouse
  • 13Packing station
    • 500 - 600 orders per day with 1,800 - 2,200 items
    • Scan and weight check of parcels or pallets
  • 14Outgoing goods
    • Time window from order receipt to delivery often only 45 minutes

We are a Proven Partner to our Customers Worldwide

Numerous customers trust EPG's Warehouse Control System to optimize their operations. Join those already experiencing the benefits of our solutions. Below is a selection of references showcasing successful automation technology implementations.

Seamless Warehouse Automation

Customer Projects

Get in touch with our automation experts with over 35+ experience! Request Meeting