Register for our free newsletter and get an exclusive head start in logistics!
Contact
Contact to EPG

Contact us

Gartner Reports
EPG Color Cards

WCS - Warehouse Control System

Leading in Automation for Complex Warehouse Environments

Experience Meets Innovation
for Automation Excellence

Warehouse automation is on the rise, pushing productivity to new levels. Today’s managers need smart controls that integrate, monitor, and analyze operations on a unified platform, managing end-to-end workflows. The EPG ONE™ Warehouse Control System (WCS) empowers warehouses with manufacturer-independent software for full visibility and comprehensive control over material flow. Equip yourself for the bright future of automation with a system that synchronizes tools from every provider.

Warehouse Control System (WCS)
Warehouse Control System (WCS) by EPG

The Benefits of WCS for Your Warehouse

  • Manufacturer-independent integration
  • Unified MHE controls
  • Identified optimization potentials
  • Scalability for greenfield and retrofit operations
  • Minimized downtime and risk
  • Compatibility with any host system
  • Custom configurability 
  • Direct integration into existing ERP or WMS
  • Full 2D and 3D visualization
  • Digital twin for modeling and testing
  • Minimized training time
  • Dedicated project manager
  • 24/7 expert support

EPG Recognized as the Global Leader in Complex and Automated Warehouse Solutions by Gartner

EPG is ranked #1 solution worldwide for complex and automated warehouse environments.*

Gartner highlights "EPG has extensive experience with highly complex and automated warehouses (Level 4 and 5) with integrated WCS and graphical 3D simulation, emulation and visualization capabilities" in 2024 Gartner® Magic Quadrant™ for Warehouse Management Systems.

EPG stands out due to its exceptionally robust core WMS and highly effective support for MHE integration and related technologies, according to Gartners Critical Capabilities for Warehouse Management Systems Report.

Download Gartner Report

We are Your Automation Experts

System check in the warehouse
Talk to an expert!

We answer questions and are here for you in every case. Get in touch with our automation experts and start your journey into the logistical future today.

Download our Factsheet

Get a warehouse check-up. Benefit from the extensive experience of our consulting experts. Increase the profitability of your intralogistics and boost your processes!

We answer questions and are here for you in every case. Get in touch with our automation experts and start your journey into the logistical future today.

EPG offers a high-quality solution for manufacturer-independent integration of automated warehouses. Read more about the service portfolio.

Benefit from over 35 years of experience

Seamless Automation

Vendor-Agnostic Solution

We’re compatible with diverse automation providers, empowering you to select the products that best align with your goals. This flexibility promotes adaptability and scalability for any warehouse setup. Here you will find a brief overview of some of our suppliers.

Maximized Efficiency

EPG’s system leverages data to streamline processes, minimize costs, and improve accuracy. Our prior projects include Automated Storage and Retrieval (AS/RS) / Stacker Cranes, shuttles, sorters and conveyors systems as pallet, large goods or miniload applications, Electric Monorail Systems, AMR, AGV, and others. You choose the tech, we hone it to perfection. We even have our own Logistics Innovation Center, EPL, equipped with state-of-the-art warehouse technologies. Learn more about the EPL.

Unified Ecosystems

We merge warehouse management, execution, control, planning, and analytics into a single integrated platform accessible to all levels of your organization. Communication is key to success and we make sure you and your coworkers are on the same page.

Discuss Your Automation Strategy with our Experts

Schedule A Meeting

Future-proof technology

The Solution to Automation Challenges

We transcend brand boundaries to prepare companies for a connected, manufacturer-independent future. Our platform supports modern operations and reaps hidden efficiencies to prepare you for the years to come.

From Greenfield to Brownfield Projects

Whether it’s a new installation or an upgrade, the Material Flow Control (WCS) system adapts to your specific needs. It operates independently of any materials handling technology, making it ideal for both retrofit (brownfield) and greenfield projects. When you build a new logistics center, we're with you every step of the way to coordinate a holistic WCS interface for your selected software and automation systems. When you upgrade your warehouse, we ensure a smooth transition, connecting our material flow controller to your existing technology while ensuring that your system remains fully functional at all times during the upgrade. Our manufacturer-independent approach, combined with efficient project management, guarantees optimized workflows and real-time system monitoring during both installation and upgrades.

Reliability

Our software is designed to swiftly respond to disruptions in your material handling systems, ensuring smooth and continuous operations. With secure and dependable hosting provided by EPX, your systems are always protected. Plus, our 24/7 support from EPG guarantees that any issues are promptly addressed, ensuring uninterrupted performance around the clock.

3D Visualization (Digital Twin)

Accelerate deployment with virtual commissioning through emulation and a Digital Twin, enabling early, realistic tests in a virtual environment. Our integrated 3D material flow visualization, with an 'immersive view,' lets you explore your warehouse before it’s operational. The software visualizes and simulates your entire material flow, ensuring efficient use of handling technology and seamless system integration. The Digital Twin also functions as an emulation tool, allowing you to model warehouse management and control systems virtually, optimizing material flow and processes before implementation. Control center support through 3D visualization allows for easy monitoring and control via an intuitive 3D view of the system.

One Powerful Solution

WCS adapts to your existing infrastructure. The material flow control tool features an open interface for all automated systems - centralized or decentralized - regardless of platform, database, or hardware. By continuously collecting and analyzing movement data and KPIs, WCS optimizes workflows for economic efficiency. When paired with EPG’s warehouse management system (LFS), the benefits multiply - reducing hardware investment costs and opening up opportunities to use EPG’s private cloud solutions. Simplify and strengthen with a single system for powerful warehouse workflows. 

 

Seamless Implementation

Greenfield and Brownfield Projects

Greenfield Projects

When embarking on a greenfield project, companies need a coordinated approach to ensure seamless integration of all automation systems in their new logistics center. At EPG, we understand the complexities involved in bringing new infrastructure to life. Our Material Flow Control (WCS) system is the perfect solution for your greenfield project, as it adapts effortlessly to the specific requirements of your new facility, operating independently of any particular materials handling technology.

What sets EPG apart? In addition to our robust WCS solutions, we offer specialized expertise through EPG Consulting. EPG Consulting excels in facility planning, ensuring that your new logistics center is designed with operational efficiency and future scalability in mind. Our consultants work closely with you from the earliest stages of your project to create a comprehensive blueprint, taking into account everything from space optimization to the integration of avant-garde automation technologies.

From ideation to implementation, we’re by your side every step of the way. EPG ensures that your WCS interface seamlessly integrates your selected software and automation systems for optimized performance from day one. With real-time system monitoring and streamlined workflows, establish a state-of-the-art logistics center that meets your operational goals with precision.

 

Brownfield Projects

Upgrading an existing warehouse or distribution center with new technology can be daunting, but with EPG’s Material Flow Control (WCS) system, you have a reliable partner for your brownfield project. Whether you're retrofitting or expanding your current setup, our WCS system is designed to integrate smoothly with your existing infrastructure. We know the importance of minimizing disruption during an upgrade, which is why our system operates independently of any materials handling technology. This enables us to ensure that your operations remain fully functional throughout the transition.

EPG’s experienced team carefully manages the project to guarantee a seamless upgrade process. We connect our material flow controller to your current technology, ensuring that all systems work together efficiently while upgrading your workflows for enhanced productivity. With real-time system monitoring and a manufacturer-independent approach, we provide the flexibility and reliability you need to future-proof your warehouse, allowing you to take full advantage of a unified logistics control system for optimized performance.

 

Integration of Material Handling Equipment

Miniload

Miniload

Conveyor & Sorter

Conveyor & Sorter

EMS

EMS

AGV & AMR

AGV & AMR

High-bay warehouse (HBW)

High-bay warehouse (HBW)

Shuttle system

Shuttle system

EPG Operates its own Highly Automated Logistics Innovation Center as a 3PL

EPG has been operating its own logistics center since 2012 - the Ehrhardt Partner Logistics (EPL) - strengthening its position as a supply chain expert. By being equipped with state-of-the-art warehouse technologies, we can continuously drive forward our own technological innovations. Warehouse planning and consulting concepts can be immediately applied and further developed. In addition, both EPG experts and customers have the opportunity to apply and test what they have learned in theory directly in practice in EPL's live operation.

Completely equipped logistics center of EBL 1
  • Use of mobile workstations
  • Complete receipt in LFS
  • Determination of ABC indicator and storage zone from the stock list
2
  • Control via the WCS material flow controller
  • Pallet storage locations: 11,520 on 20 levels
  • 4 aisles with four storage and retrieval machines
  • Transport capacity: 128 pallets/h
3
  • Control via the WCS material flow controller
  • 18,000 containers with 64,000 storage locations
  • 3 aisles with four micro shuttles each
  • Travel speed per shuttle: 1m/s
4
  • Secure identification of removal and storage
  • 8 compartmentalized containers
  • Illumination of the individual bin compartments
  • Control via touch screen
5
  • Storage of bulky and heavy items
  • Cost savings due to free storage
6
  • Storage of overlong items
  • Storage of heavy items up to 3,000 kg
7
  • 400 storage locations
  • Use of pick-by-voice
  • Use of multi-order picking
8
  • Flow racks for container goods
  • Approx. 600m² area
  • Capacity for approx. 1,000 pallets
9
  • Use of the LYDIA Voice Suite
  • VoiceWear for maximum freedom of movement
  • Voxter Scan for mobile data capture
10
  • Creation of automatic replenishment orders to the picking station
11
  • Repackaging of incoming items from third-party manufacturers
  • Forming service kits
12
  • Consolidation of goods from different storage areas
  • For example, tires from the block warehouse and screws from the automatic small parts warehouse
13
  • 500 - 600 orders per day with 1,800 - 2,200 items
  • Scan and weight check of parcels or pallets
14
  • Time window from order receipt to delivery often only 45 minutes

Completely equipped logistics center.

Find out for yourself what is hidden in 5,400 m² of storage space.

  • 1Incoming goods area
    • Use of mobile workstations
    • Complete receipt in LFS
    • Determination of ABC indicator and storage zone from the stock list
  • 2Automated high-bay warehouse
    • Control via the WCS material flow controller
    • Pallet storage locations: 11,520 on 20 levels
    • 4 aisles with four storage and retrieval machines
    • Transport capacity: 128 pallets/h
  • 3Automated small parts warehouse with integrated micro-shuttle
    • Control via the WCS material flow controller
    • 18,000 containers with 64,000 storage locations
    • 3 aisles with four micro shuttles each
    • Travel speed per shuttle: 1m/s
  • 4Pick-by-Light and Pick-Term-Tray system
    • Secure identification of removal and storage
    • 8 compartmentalized containers
    • Illumination of the individual bin compartments
    • Control via touch screen
  • 5Block storage
    • Storage of bulky and heavy items
    • Cost savings due to free storage
  • 6Cantilever bearing
    • Storage of overlong items
    • Storage of heavy items up to 3,000 kg
  • 7Stock and picking warehouse
    • 400 storage locations
    • Use of pick-by-voice
    • Use of multi-order picking
  • 8Flow rack
    • Flow racks for container goods
    • Approx. 600m² area
    • Capacity for approx. 1,000 pallets
  • 9Pick-by-Voice
    • Use of the LYDIA Voice Suite
    • VoiceWear for maximum freedom of movement
    • Voxter Scan for mobile data capture
  • 10Dynamic picking stations
    • Creation of automatic replenishment orders to the picking station
  • 11Kitting with value-added services
    • Repackaging of incoming items from third-party manufacturers
    • Forming service kits
  • 12Order consolidation
    • Consolidation of goods from different storage areas
    • For example, tires from the block warehouse and screws from the automatic small parts warehouse
  • 13Packing station
    • 500 - 600 orders per day with 1,800 - 2,200 items
    • Scan and weight check of parcels or pallets
  • 14Outgoing goods
    • Time window from order receipt to delivery often only 45 minutes

We are a Proven Partner to our Customers Worldwide

Numerous customers trust EPG's Warehouse Control System to optimize their operations. Join those already experiencing the benefits of our solutions. Below is a selection of references showcasing successful automation technology implementations. Discover more about our latest AutoStore integration at YKK.

Seamless Warehouse Automation

Customer Projects